Lix BMX

1980 Cobra Pro

Winner: 2013 Pushies Galore Build-Off

LixBMX RAWR Custom Pro build sketch animated

Meet the LixBMX 'RAWR' Custom Pro, my custom creation for the 2013 Pushies Galore BMX Build-off. I was initially disappointed when I first found out that the build-off rules required there to be no brand names on the frame (other than our own, or fictional) and no professional refinishing (DIY only), but after mulling it over for a few days a new kind of excitement kicked in. This point of difference in the build criteria has forced me to think outside the box and play to my love of design with no 'era-correct' aesthetic to fence me in.

Build Concept

My plan is strip the frame right back and give it a contemporary raw-look finish with some cool trompe-l'oeil heat-tint-esque detailing around the welds. After detailing I'll clear coat it and build it up with a hybrid vintage-meets-street aesthetic — the complete antithesis of 'factory'. I'm going to use parts I already have lying around, most of which I'll need to strip/polish/restore to suit the build and bring the bling. My budget for the build is $100. I'll be sticking to it like glue, so it'll be all about elbow grease and transforming my old orphaned parts into something special.

Watch the RAWR build video on Vimeo →

Parts List

(White = parts I already have, Red = need to purchase)

Frame & Forks: 1980 TBC Cobra Pro by Koizumi (to be stripped, polished, custom detailed and clear coated)

Bars: Mongoose Supergoose cromo (to be stripped, polished, custom detailed and clear coated)

Cranks: Sugino Mighty 3PC with matching 43T chainring (both to be stripped and polished) with grey crank caps and chainring bolts (from bike-parts-plus-more.com.au)

Bottom Bracket: Hi-Tech square taper (from detailedbikeco.com.au)

Pedals: Carbon Cycles eXotic PC platforms in 'Cola' (translucent brown) with crmo spindles (from carboncycles.cc)

Chain: KMC (to be cleaned/stripped and polished)

Wheelset: Alex 36spoke alloy rims, black/shiny side, with low flange Mongoose hubs (hubs to be cleaned, shiny sides and spokes to be polished) with silver missile valve caps (from bike-parts-plus-more.com.au)

Freewheel: Dicta 16T

Tyres: Duro whitewall 1.75, street tread (from bike-parts-plus-more.com.au)

Seat: UGP (to be stripped and recovered in custom tooled, stitched and brush dyed leather) with black seat guts (from bike-parts-plus-more.com.au)

Seat post: Generic cromo layback (chrome finish)

Seat post clamp: Tuf-Neck copy (to be stripped and polished)

Grips: Vans waffle grips by Cult, in brown with black bar plugs (from LuxBMX.com)

Headset: Odyssey Dynatron

Stem: SR MS-420 (to be stripped and polished)

Brake (rear only): MX-1000 copy (to be stripped and polished)

Brake lever: Dia Compe MX-124, black (refinished for another build, but not used)

Brake Cable: Hi-Tech inner with Porkchop BMX neon pink housing (from PorkchopBMX.com)

Budget Breakdown

Grips: $20

Tyres: $30

Pedals: $10.75

Chainring bolts: $9

Crank caps: 60c

Seat guts: $4

Valve caps: $2.50

Brake Cable: $15.99

Bottom bracket: $0 (bartered)


History

In its day this Koizumi made TBC Cobra Pro frame was also released as the Diamondback TK, Centurion Force and the (Diamondback) Pro-Star A-Series. The 'Cobra Pro' branded release was the Toowoomba Bicycle Company's pro race BMX intended to stack up against Mongoose and similar pro race frames of the time.

This is how it once would have looked in its youth...

Toowoomba Bicycle Company Cobra Pro BMX frame and forks made by Koizumi

Alternately, it could have looked like any of these had it landed in another company's shipment off the factory line...

Original frame alternate releases — Diamondback TK, Centurion Force, Pro-Star A-Series

Build Diary

Build sketches...

RAWR Custom Pro build sketch animated
RAWR Custom Pro build sketch colour
RAWR Custom Pro build sketch line

Parts pile before the build begins...

RAWR Custom Pro parts pile

Paint stripping the frame...

RAWR Custom Pro frame — paint stripping
RAWR Custom Pro frame — over spray

Vinegar bath to remove rust...

RAWR Custom Pro frame — vinegar bath

Parts pile — the full collection of parts for the build...

RAWR Custom Pro — full parts pile

Weld testing before polishing...

RAWR Custom Pro — weld test 1
RAWR Custom Pro — weld test 2

Gusset tight spots — getting into the hard-to-reach areas...

RAWR Custom Pro gusset tight spots 1
RAWR Custom Pro gusset tight spots 2

Reference: 2010 Cult BMX welds — inspiration for the heat tint trompe-l'oeil detailing...

2010 Cult BMX welds — reference for RAWR heat tint detailing

The heat tint effect painted around the welds — trompe-l'oeil work...

RAWR Custom Pro heat tint effect — step 1
RAWR Custom Pro heat tint effect — step 2
RAWR Custom Pro heat tint effect — step 3
RAWR Custom Pro heat tint effect — step 4
RAWR Custom Pro heat tint effect — step 5
RAWR Custom Pro heat tint effect — step 6
RAWR Custom Pro heat tint effect — step 7

First clear coat on the frame...

RAWR Custom Pro frame — first clear coat

Airbrush detail work...

RAWR Custom Pro — airbrush detail work

The polished frame...

RAWR Custom Pro polished frame 1
RAWR Custom Pro polished frame 2
RAWR Custom Pro polished frame 3
RAWR Custom Pro polished frame 4
RAWR Custom Pro polished frame 5
RAWR Custom Pro polished frame 6

Detailed frame photos...

RAWR Custom Pro frame detail 4
RAWR Custom Pro frame detail 5
RAWR Custom Pro frame detail 6
RAWR Custom Pro frame detail 7
RAWR Custom Pro frame detail 8
RAWR Custom Pro frame and rims 9
RAWR Custom Pro frame detail 10
RAWR Custom Pro frame detail 11

Frame teaser shot...

RAWR Custom Pro frame teaser

Bars — the Mongoose Supergoose cromo bars before, during and after polishing...

Mongoose Supergoose bars before polishing 1
Mongoose Supergoose bars before polishing 2
Mongoose Supergoose bars before polishing 3
Mongoose Supergoose bars before polishing 4
Filing the bars
Filed bars
Polished bars
Polished bars detail
RAWR bars finished

Forks — before, during polishing and teaser shot...

Pitted forks before polishing
Pitted forks before polishing 1
Pitted forks before polishing 2
Forks before polishing
Forks polishing in progress
Polished forks
Polished forks teaser

Sugino Mighty cranks — before polishing, vinegar and tartar cream treatment, pre-polish...

Sugino Mighty cranks — unpolished
Sugino Mighty cranks — vinegar and tartar treatment
Sugino Mighty cranks — pre-polish
Sugino Mighty cranks — finished polished
Sugino Mighty cranks — finished polished 2
Finished cranks with Cola pedals

The SR MS-420 stem — restored and polished...

Restored SR MS-420 stem

The KMC old chain — before...

Old KMC chain before polishing
Polished KMC chain

Rims polished, with whitewall tyres and missile valve caps...

RAWR rims polished
Rims with tyres and missile valve caps 1
Rims with tyres and missile valve caps 2
Missile valve caps and seat clamp

Brake caliper polished...

RAWR polished brake caliper
RAWR polished brake caliper detail

The Vans waffle grips...

Cult Vans waffle grips in brown

The neon pink Porkchop BMX cable housing...

Neon pink Porkchop BMX brake cable housing

The polished stem...

Polished SR MS-420 stem

Brown 'earthy' parts — the Cola pedals, Vans grips and brown parts together...

RAWR Custom Pro brown earthy parts — Cola pedals, Vans grips

The RAWR decal design...

RAWR decal proof
RAWR decal set

The custom RAWR head tube badges — hand engraved and anodised...

RAWR custom head tube badge 1
RAWR custom head tube badge 2
RAWR custom head tube badge 3

The custom cable guide — handmade solution for routing the neon pink cable...

RAWR custom cable guide 1
RAWR custom cable guide 2
RAWR custom cable guide 3
RAWR custom cable guide 4
RAWR cable guide fitted
RAWR cable guide fitted detail

The custom leather brogue-style seat — hand tooled, stitched and brush-dyed...

Inspiration for the seat came from early 2000s tattoo art...

Tattoo inspiration for the RAWR seat design — early 2000s
RAWR Custom Pro seat progress step 1
RAWR Custom Pro seat progress step 2
RAWR Custom Pro seat progress step 3
RAWR Custom Pro seat progress step 4
RAWR Custom Pro seat progress step 5
RAWR Custom Pro seat progress step 6
RAWR Custom Pro seat progress step 7
RAWR Custom Pro seat progress step 8
RAWR Custom Pro seat progress step 9
RAWR Custom Pro seat progress step 10
RAWR Custom Pro seat progress step 11
RAWR Custom Pro seat progress step 12
RAWR Custom Pro finished seat 1
RAWR Custom Pro finished seat 2
RAWR Custom Pro finished seat 3
RAWR Custom Pro finished seat 4
RAWR Custom Pro seat and head tube badge — final

Various build progress shots...

RAWR Custom Pro build progress
RAWR Custom Pro build progress 1
RAWR Custom Pro build progress 2
RAWR Custom Pro build progress 3
RAWR Custom Pro build progress 4

Finished Build

Winner of the 2013 Pushies Galore BMX Build-Off!

2013 Pushies Galore — RAWR Custom Pro wins the Build-Off
LixBMX RAWR Custom Pro
LixBMX 'RAWR' Custom Pro — finished build
LixBMX 'RAWR' Custom Pro
LixBMX 'RAWR' Custom Pro
LixBMX 'RAWR' Custom Pro
LixBMX 'RAWR' Custom Pro
LixBMX 'RAWR' Custom Pro
LixBMX 'RAWR' Custom Pro
LixBMX 'RAWR' Custom Pro
LixBMX 'RAWR' Custom Pro
LixBMX 'RAWR' Custom Pro
LixBMX 'RAWR' Custom Pro
LixBMX 'RAWR' Custom Pro
LixBMX 'RAWR' Custom Pro
LixBMX 'RAWR' Custom Pro
LixBMX 'RAWR' Custom Pro
LixBMX 'RAWR' Custom Pro